Custom Peak Shaving & Load Shifting Solution
for System Integrators & Industrial Facilities
Reduce Energy Costs & Optimize Factory Loads
Cut electricity bills by 15-30% with intelligent battery storage and load management
- ✓ Minimize peak electricity charges
- ✓ Stabilize power demand during high-load periods
- ✓ Seamlessly integrate with existing infrastructure
Designed for:
- System integrators / EPC partners delivering energy optimization
- Factories with variable, high electricity demand
Why Peak Shaving & Load Shifting Matters
Time-of-use pricing can dramatically impact industrial operating costs
The Problem
- 💰 Peak tariffs cost 2-3× more than off-peak
- ⚡ High-load machinery increases demand charges
- 📊 Unmanaged loads trigger utility penalties
- 🏭 HVAC & production spikes cost thousands monthly
The Solution
- ✅ Store energy during off-peak periods
- ✅ Discharge batteries during peak hours
- ✅ Smooth overall energy consumption
- ✅ Reduce bills and avoid demand penalties
Typical savings: 15-30% reduction in peak electricity charges
Peak Shaving vs. Traditional Approach
Compare energy costs with and without peak shaving
❌ Without Peak Shaving
- High demand charges during peak hours
- Uncontrolled load spikes
- 2-3× electricity costs during daytime
- Utility penalty fees for excessive demand
✅ With Peak Shaving
- Reduced demand charges (15-30% savings)
- Smoothed, predictable load profile
- Battery discharge during expensive periods
- No penalty fees, optimized tariff usage
How Our Peak Shaving Solution Works
Intelligent battery storage optimizes your energy costs automatically
🔋
1. Battery Storage
50-100kWh modular LiFePO₄ batteries store energy during off-peak hours
🧠
2. Smart EMS
Monitors grid signals and factory load, automatically dispatches stored energy
☀️
3. Optional PV Integration
Excess solar energy charges batteries for peak use, maximizing savings
🔌
4. Grid Integration
Works with ATS and backup generators, ensures continuity during outages
Real-World Cost Savings Example
See how peak shaving reduces electricity costs
Medium Manufacturing Facility
Factory Profile:
- Peak demand: 100 kW
- Peak hours: 4 hours/day
- Peak tariff: $0.25/kWh
- Off-peak tariff: $0.08/kWh
With 100kWh Peak Shaving:
- Daily savings: ~$68
- Monthly savings: ~$2,040
- Annual savings: ~$24,480
- ROI: 2-3 years
For System Integrators & OEM Partners
Deliver measurable cost savings and enhanced reliability to your clients
🔧 Integrator Benefits
- Flexible, modular design for various loads
- OEM / white-label manufacturing options
- Integrates with most inverter and EMS platforms
- Grid compliance & industrial safety standards
💰 Client Value
- 15-30% reduction in peak charges
- Fast ROI (typically 2-4 years)
- Reduced demand penalties
- Predictable, optimized energy costs
Empowering integrators to deliver high-value energy optimization.
Technical Specifications
Complete system components for peak shaving optimization
| Component | Specification / Notes |
|---|---|
| Battery Modules | LiFePO₄, 50-100kWh, modular |
| Inverter / PCS | 10-100kW, load shifting compatible |
| EMS | Real-time load monitoring, peak shaving algorithms |
| Optional PV | Roof/ground-mounted, 200-500W panels |
| Optional ATS | Seamless backup integration |
| ROI Period | Typically 2-4 years (tariff dependent) |
Ideal Applications
Perfect for facilities with time-of-use tariffs and variable loads
🏭 Manufacturing Plants
Variable loads with high-power machinery
📦 Warehouses
HVAC and refrigeration loads
🏢 Commercial Buildings
Under TOU tariffs seeking optimization
Get Your Custom Peak Shaving System
Tailored solution for your factory or integration project
Free ROI analysis. Proposal within 48 hours.
Frequently Asked Questions
Q1: Can this be customized for OEM/integrator projects?
A: Yes, we provide OEM-ready configurations with custom design, branding, and installation support for system integrators.
Q2: How much can factories save with peak shaving?
A: Savings depend on load profiles and tariff structure; typical reductions range from 15-30% in peak charges, with ROI in 2-4 years.
Q3: Can it work with solar + storage hybrid systems?
A: Absolutely. Batteries can store excess solar energy to further reduce peak demand and maximize renewable energy utilization.
Q4: Is it suitable for factories with multiple high-load machines?
A: Yes, modular batteries and intelligent EMS enable scalable solutions for diverse industrial loads and complex demand patterns.
Q5: Does it require changes to existing electrical infrastructure?
A: Minimal modifications are needed; our integrator-focused design ensures smooth installation and compliance with local regulations.
