Custom Factory Backup Power Solution for System Integrators & Industrial Facilities

Factory Backup Power Solution

Custom Factory Backup Power Solution

for System Integrators & Industrial Facilities

Reliable Backup Power — Designed for Integrators, Trusted by Factories

Power outages don’t just stop machines — they interrupt projects, damage reputation, and cost real money.

Our custom factory backup energy storage solution is built for:

  • ✓ System integrators & EPC partners delivering backup projects
  • ✓ Factories that require instant, reliable emergency power

From system design to OEM delivery, we help you deploy backup power without downtime.

Why Backup Power Is Critical for Factories

Even short power interruptions can cause significant operational and financial damage

⚠️ Power Outage Risks

  • Production line shutdowns
  • Equipment restart delays
  • Product waste and quality risks
  • Missed delivery deadlines

📊 Growing Grid Instability

  • Aging infrastructure
  • Extreme weather events
  • Industrial overload
  • Scheduled maintenance outages

Backup power is no longer optional — it’s risk protection.

Why Traditional Backup Solutions Fall Short

Battery energy storage fills the gap between UPS and generators

❌ Diesel Generators

  • Delayed start-up (5-30 seconds)
  • Fuel dependency
  • Noise and emissions
  • High maintenance cost

❌ Traditional UPS

  • Short backup duration (minutes)
  • Not designed for industrial loads
  • Difficult to scale for factories
  • Limited capacity expansion

✅ Battery Storage

  • Instant switchover (milliseconds)
  • Hours of backup time
  • Silent operation
  • Scalable and modular

Our Custom Factory Backup Power Solution

Designed to detect grid failure instantly and switch to battery power seamlessly

USECASE FACTORY BACKUP
USECASE FACTORY BACKUP

System Capabilities

  • ✅ Detect grid failure instantly
  • ✅ Switch to battery power within milliseconds
  • ✅ Support critical industrial loads without interruption
  • ✅ Seamless transition back to grid

Typical Supported Equipment:

  • CNC machines & precision equipment
  • Control & automation systems
  • Medical & hygiene production lines
  • Packaging and assembly equipment

Backup power — delivered silently, instantly, and reliably.

System Architecture (Integrator-Friendly)

Each system can be configured based on project needs

SYSTEM ARCHITECTURE DIAGRAM
SYSTEM ARCHITECTURE DIAGRAM

System Components

  • Lithium battery storage (50–100kWh)
  • Industrial PCS / inverter
  • Automatic Transfer Switch (ATS)
  • Battery Management System (BMS)
  • Energy Management System (EMS)

Configuration Options

  • Partial or full load backup
  • Priority load configuration
  • Generator + battery hybrid operation
  • Remote monitoring & control
  • Expandable capacity

Typical Backup Duration by Load

Backup time depends on load profile and system configuration

Critical Load50kWh System100kWh System
10 kW4–5 hours8–10 hours
20 kW2–2.5 hours4–5 hours
40 kW—2–2.5 hours
50 kW—2 hours

💡 Actual backup duration varies based on specific load profile, ambient conditions, and battery age

Designed for System Integrators & EPC Partners

This solution is not just for factories — it is engineered for integrators who deliver projects

  • Flexible system configuration (50–100kWh)
  • Compatible with major inverter & EMS protocols
  • Easy integration with ATS and generators
  • OEM / white-label manufacturing available
  • Support for local grid codes & standards

🏭 Factory Benefits

  • Zero production interruption
  • No fuel costs or noise
  • Instant emergency power response
  • Optional peak shaving during normal operation
  • Lower total cost of ownership

We don’t compete with integrators — we empower them.

Safety & Industrial Reliability

Designed to operate reliably in harsh industrial environments

SAFETY FEATURES IMAGE
SAFETY FEATURES IMAGE
  • 🔋 LiFePO₄ battery chemistry (high thermal stability)
  • 🛡️ Multi-layer BMS protection
  • 🔥 Fire-resistant enclosure options
  • 📊 Continuous monitoring & diagnostics
  • ⚠️ Automatic fault detection & shutdown

Ideal Applications

If downtime is unacceptable, this solution is essential

✔ Manufacturing factories

✔ Medical & hygiene product plants

✔ Continuous production lines

✔ Facilities requiring safe shutdown

Combine Backup with Other Solutions

One system — multiple value streams

💰 + Peak Shaving

Reduce electricity bills during normal operation, provide backup during outages

☀️ + Solar Storage

Store solar energy, use during outages or peak times

⚡ + Generator

Instant battery backup while generator starts, optimize fuel usage

Get a Custom Backup Power Design

To create an accurate proposal, we typically evaluate:

  • 📊 Critical load power (kW)
  • ⏱️ Required backup duration
  • 🔌 Existing power infrastructure
  • 🤝 Integration or OEM requirements

No obligation. Free technical consultation within 24 hours.

Frequently Asked Questions

How fast does the system switch during a power outage?

Under 10 ms on the backed-up output, which is fast enough for PLCs, VFDs and servo drives to ride through without a restart. That is where the real cost of an outage sits. Loads fed through the ATS see the longer transfer time, so how circuits are allocated matters as much as the inverter specification.

Can a battery replace the diesel generator entirely?

For outages of 2 to 8 hours on critical loads, yes. Beyond that, most sites keep the generator for long-duration supply and use the battery for instant transfer plus daily peak shaving. Sizing a battery for the longest credible outage usually destroys the payback, because those hours are rare and expensive to cover.

Is OEM or private labelling available?

Yes: white-label units for integrators and EPCs, with your branding on enclosure and HMI, your model naming, and documentation formatted for your market. EMS thresholds and firmware are pre-configured to your typical project, so commissioning stays short and repeatable across installations instead of being re-engineered on site.

Can one system handle backup and peak shaving together?

That is the usual configuration, and it is what makes the numbers work: the battery cycles daily for demand-charge reduction while holding a reserved state of charge for outages. The reserve is configurable, typically 20 to 30%, and the trade-off is straightforward: fewer daily cycles against guaranteed ride-through.

What does the project timeline look like?

Production runs 4 to 6 weeks from order confirmation and installation 2 to 5 days depending on site conditions. Grid-connection approval, not hardware, is usually the critical path, so start that paperwork before the units ship. Sea freight to EU or UK ports adds roughly 4 to 6 weeks on top.

Related solutions: Peak Shaving & Load Shifting · Solar + Storage Hybrid Systems · 50–100kWh Industrial BESS

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